Researchers at the Swiss Federal Laboratories for Materials Science and Technology (EMPA) have developed a method of producing soft and elastic, yet powerful ‘artificial muscles’ using 3D printing. According to the researchers, in addition to potential applications in robotics, the soft actuators could be used to support people at work or when walking, or even replace injured muscle tissue.
Developing artificial muscles that can compare to the real thing is a major technical challenge. In order to keep up with their biological counterparts, artificial muscles must not only be powerful, but also elastic and soft. At their core, artificial muscles are so-called actuators – components that convert electrical impulses into movement. Actuators are used wherever something moves at the push of a button, whether at home, in a car engine or in highly developed industrial plants. However, these hard mechanical components don’t currently have much in common with muscles.
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The researchers, from EMPA’s Laboratory for Functional Polymers are working on actuators made of soft materials. Their so-called dielectric elastic actuators consist of two different silicone-based materials: a conductive electrode material and a non-conductive dielectric. These materials interlock in layers. ‘It’s a bit like interlacing your fingers,’ explained EMPA researcher Patrick Danner. If an electrical voltage is applied to the electrodes, the actuator contracts like a muscle. When the voltage is switched off, it relaxes to its original position.
Despite their very different electrical properties, the two soft materials need to behave very similarly during the 3D-printing process. They shouldn’t mix but must still hold together in the finished actuator. The printed ‘muscles’ must be as soft as possible so that an electrical stimulus can cause the required deformation.
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Added to this are the requirements that all 3D-printable materials must fulfil: they must liquefy under pressure so that they can be extruded out of the printer nozzle. Immediately thereafter, however, they should be viscous enough to retain the printed shape. ‘These properties are often in direct contradiction,’ said Danner. ‘If you optimise one of them, three others change… usually for the worse.’
In collaboration with researchers from ETH Zurich, Danner and Dorina Opris, who leads the research group Functional Polymeric Materials, have succeeded in reconciling many of these contradictory properties. Two special inks, developed at EMPA, are printed into functioning soft actuators using a nozzle developed by ETH researchers Tazio Pleij and Jan Vermant. The collaboration is part of the large-scale project Manufhaptics, which is part of the ETH Domain’s strategic area Advanced Manufacturing. The aim of the project is to develop a glove that makes virtual worlds tangible. The artificial muscles are designed to simulate the gripping of objects through resistance.
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However, there are far more potential applications for soft actuators. They are light, noiseless and, thanks to the new 3D-printing process, can be shaped as required. They could replace conventional actuators in cars, machinery and robotics. If they are developed even further, they could also be used for medical applications.
The new process can be used to print not only complex shapes, but also long elastic fibres. ‘If we manage to make them just a little thinner, we can get pretty close to how real muscle fibres work,’ says Opris. The researcher believes that in future, it may be possible to print an entire heart from these fibres.
The research has been published in Advanced Materials Technologies.