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You are here: Home / Materials / Bio-hybrid robots turn food waste into functional machines

Bio-hybrid robots turn food waste into functional machines

December 8, 2025 by Geordie Torr

Scientists at the École Polytechnique Fédérale de Lausanne (EPFL) in Switzerland have integrated discarded crustacean shells into robotic devices, leveraging the strength and flexibility of natural materials for robotic applications.

Although many roboticists today turn to nature to inspire their designs, even bioinspired robots are usually fabricated from non-biological materials such as metal, plastic and composites. But a new experimental robotic manipulator from the Computational Robot Design and Fabrication Lab (CREATE Lab) in EPFL’s School of Engineering turns this trend on its head: its main feature is a pair of langoustine abdomen exoskeletons.

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Although the manipulator may look unusual, CREATE Lab head Josie Hughes explains that combining biological elements with synthetic components holds significant potential not only to enhance robotics, but also to support sustainable technology systems.

‘Exoskeletons combine mineralised shells with joint membranes, providing a balance of rigidity and flexibility that allows their segments to move independently,’ she said. ‘These features enable crustaceans’ rapid, high-torque movements in water, but they can also be very useful for robotics. And by repurposing food waste, we propose a sustainable cyclic design process in which materials can be recycled and adapted for new tasks.’

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Hughes and her team demonstrated three robotic applications by reinforcing and augmenting langoustine abdomen exoskeletons with synthetic components: a manipulator that can handle objects weighing up to 500 grams, grippers that can bend and grasp various objects and a swimming robot.

For the study, the CREATE Lab decided to bring together the structural robustness and flexibility of the exoskeletons of langoustines with the precise control and longevity of synthetic components. They achieved this by embedding an elastomer inside the exoskeleton to control each of its segments and then mounting it on a motorised base to modulate its stiffness response (extension and flexion). Finally, the team covered the exoskeleton in a silicon coating to reinforce it and extend its lifespan.

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When mounted on the motorised base, the device can be used to move an object weighing up to 500 grams into a target zone. When mounted as a gripping pair, two exoskeletons can successfully grasp a variety of objects ranging in size and shape from a highlighter pen to a tomato. The robotic system can even be used to propel a swimming robot with two flapping exoskeletal ‘fins’ at speeds of up to 11 centimetres per second.

After use, the exoskeleton and its robotic base can be separated and most of the synthetic components can be reused. ‘To our knowledge, we are the first to propose a proof of concept to integrate food waste into a robotic system that combines sustainable design with reuse and recycling,’ said CREATE Lab researcher Sareum Kim.

One limitation of the approach lies in the natural variation in biological structures; for example, the unique shape of each langoustine tail means that the two-‘fingered’ gripper bends slightly differently on each side. The researchers say this challenge will require the development of more advanced synthetic augmentation mechanisms such as tuneable controllers. With such improvements, the team sees potential for future systems integrating bioderived structural elements – for example in biomedical implants or bio-system monitoring platforms.

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‘Although nature does not necessarily provide the optimal form, it still outperforms many artificial systems and offers valuable insights for designing functional machines based on elegant principles,’ Hughes said.

The research has been published in Advanced Science.

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Filed Under: Materials, Sustainability, Technology

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